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Semi-automatic Lithium-ion Battery Pack Assembly Line For UAV/Drone Battery

Brand Name:	ACEY
Model Number:	ACEY-CAL-UAV
MOQ:	1 Set
Price:	USD 2000~80000/Set
Payment Terms:	T/T,PayPal,L/C,Western Union,MoneyGram
Supply Ability:	200 Sets/Month

Detail Information

Product Description

Detail Information

Place of Origin:

China

Certification:

Warranty:

1 Year Warranty With Lifetime Support

After-sales Service:

24/7 Technical Support

Assembly Line Type:

Semi-automatic

Battery Type:

Cylindrical Lithium Battery(18650/21700/26650/32650/32700)

Application:

Drones / Power Tools / UPS / AGV / AMR/ Etc

Production Capacity:

Customization

Packaging Details:

Plywood Case

Highlight:

semi-automatic drone battery assembly line

lithium-ion UAV battery pack line

drone battery pack assembly machine

Product Description

Semi-automatic Lithium-ion Battery Pack Assembly Line For UAV/Drone Battery

This semi-automatic assembly line is specifically engineered for high-performance UAV (Unmanned Aerial Vehicle)/Drone battery packs. Given the unique requirements of drone batteries—high discharge rates, lightweight construction, and extreme reliability—our production line integrates precision cell capacity grading, sorting, and advanced welding technologies to ensure every pack meets rigorous flight safety standards.

Assembly Process Flow

Cell capacity grading → Insulation paper pasting → Cell voltage & IR sorting → CCD testing → Battery pack spot welding → BMS testing → Battery pack comprehensive testing → Shrink film packaging → Inkjet code printing → Battery pack aging testing

Main Process Sections

Cell Testing & Sorting: High-precision OCV (Open Circuit Voltage) and IR (Internal Resistance) testing to ensure cell consistency, which is critical for drone flight stability.
Automatic Insulation Paper Pasting: Protects the positive terminal of cylindrical cells to prevent short circuits during high-vibration flight.
CCD Polarity Inspection: Visual recognition system to prevent manual misplacement of cells before welding.
Precision Spot Welding: Equipped with high-frequency DC or Transistor welding power sources for consistent, low-resistance connections.
BMS Testing & Integration: Verifies the protection board's functions (overcharge, over-discharge, overcurrent).
Battery Pack Comprehensive Testing: Final verification of voltage, resistance, and discharge performance.

Key Applications

Agricultural Spraying Drones
FPV Racing & Photography Drones
Industrial Inspection UAVs
Delivery & Logistics Drones

Key Features & Advantages

Modular & Flexible Design: Standalone machines allow customizable configurations to meet diverse process requirements.
Easy Operation & Maintenance: Simple machine structure enables quick troubleshooting, low maintenance costs, and short operator training cycles.
Flexible Production: Easy to switch between different pack configurations (6S, 12S, 14S) and cell types (18650, 21700, or Pouch cells).
Data Traceability: Support for MES system integration to track every cell's data for quality control.
Lower Initial Investment: Compared to fully automated lines, the semi-automatic solution requires lower capital expenditure, ideal for small-to-medium batch production.
Scalable & Upgradable: Supports phased capacity expansion and future upgrades to full automation, reducing initial investment risks.

Main Product Specifications

Product Name	Description
Battery Capacity Grading Machine	5V 3A/5A/6A optional, 256/512 Channels optional, Energy-feedback/Liner optional
Insulation Paper Sticking Machine	Sticker Materials: Barley paper or PVC, Replaceable Mould for 18650/21700/26650/32700
Battery Sorting Machine	5-22 Channels Optional, Barcode Scanner Optional, Suitable for 18650/21700/26650/32650/32700
CCD Visual Inspection Machine	Cylindrical battery positive and negative detection, Conveyor Belt Optional
Manual Battery Pack Spot Welding Machine	Pneumatic AC Spot Welding Machine (Single Welding Point or Double Welding Point), AC Pedal Manual Spot Welding Machine
Automatic Battery Pack Spot Welding Machine	Single-sided Spot Welding Machine, Double-sided Spot Welding Machine
BMS Tester	1-52 series Optional, 50A~500A
Battery Pack Comprehensive Tester	Voltage: 10V~300V, Current: 60A~600A
Heat Shrink Wrap Machine	Shrink Film: PP/PE/POF/PVC, 250120MM/350150MM/400200MM/450300MM/ETC
Inkjet Batch Code Printing Machine	Drop on Demand / Continue ink jet printer
Battery Aging Machine	Voltage: 8~300V, Current: 0~400A. High Voltage Series: 500V~1500V, Current: 100A~1000A

Product Display

Tags:

Battery Pack Assembly Line

Lithium Cell Grading Machine

Battery Sorting Machine

Battery Pack Spot Welder

Battery Laser Welding Machine

Wire Bonding Machine

Battery Pack Machine

BMS Tester Machine

Battery Comprehensive Tester

Battery Pack Tester

Coin Cell Assembly

Cylindrical Cell Assembly

Pouch Cell Assembly

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