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BMS Tester Machine
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1-24S 50A Charge 120A Discharge BMS Tester for E-Bike Battery Pack Production Line

1-24S 50A Charge 120A Discharge BMS Tester for E-Bike Battery Pack Production Line

Brand Name: ACEY
Model Number: ACEY-BP24-50A120A
MOQ: 1 Set
Price: USD 2990~5920/Set (negotiable)
Payment Terms: T/T,PayPal,L/C,Western Union
Supply Ability: 200 Sets/Month
Detail Information
Place of Origin:
China
Certification:
CE
Warranty:
1 Year Warranty With Lifetime Support
After-sales Service:
24/7 Technical Support
Supported Series:
1–24S
Overcharge Current Protection Range:
0.1~50A
Overdischarge Current Protection Range:
0.1~120A
Current Resolution:
1 MA
Current Accuracy:
±0.1%
Input Power Supply:
180~240V 50/60HZ
Packaging Details:
Plywood Case
Highlight:

50A charge BMS tester

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120A discharge BMS tester

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E-bike battery pack BMS tester

Product Description

1-24S 50A Charge 120A Discharge BMS Tester for E-Bike Battery Pack Production Line

Product Description

ACEY-BP24-50A120A BMS Tester is designed for testing 1-24S battery management systems during lithium battery pack manufacturing and assembly. It supports overcharge current protection testing up to 50A and overdischarge current protection testing up to 120A. The tester evaluates overcharge, overdischarge, overcurrent, short circuit protection, and recovery functions, while measuring cell voltage, internal resistance, self-consumption, balancing current, and balancing voltage. With programmable test cycles, adjustable cell voltage simulation, RS232 communication, and Excel data export, it supports BMS functional verification, production quality control, and test data traceability.

Product Features

  1. Multi-Series BMS Testing: Supports battery management systems with 1-24 series cells.

  2. Protection Function Testing: Tests overcharge, overdischarge, overcurrent, short circuit protection, and recovery functions.

  3. Electrical Parameter Measurement: Measures self-consumption, internal resistance, cell voltage, balancing current, and balancing voltage.

  4. Programmable Cycle Testing: Supports 1-9999 test cycles for repeated protection function verification.

  5. Adjustable Cell Simulation: Provides simulated cell voltage adjustment from 500mV to 5000mV per channel.

  6. Data Management: Records test operations and abnormal events for process traceability.

  7. Computer Communication: Connects to a host computer through an RS232 interface.

  8. Test Data Export: Saves test results in Excel format.

  9. Production Line Integration: Supports barcode-triggered testing and an MES system interface.

  10. Optional Functions: Active balancing, customized balancing current, and communication protocol testing are available as options.

Parameter of the main loop test:

ProjectParameter
Voltage102000mV
Voltage resolution1mV
Voltage accuracy±0.1%
Discharging current0.1A ~120A
Current resolution1mA
Current accuracy±(0.1%)
OtherThe charging and discharging circuits are completely separated

Parameter of every series cell:

ProjectParameter
Output voltage of every cell500mV ~ 5000mV
Input voltage of every cell500mV ~ 5000mV
Voltage resolution1mV
Voltage accuracy±0.05%
Equalization current500mA

Parameter of power Box(Overcurrent):

ProjectParameter
Controllable analog current range0.1A -120A
Controllable analog current accuracy±0.1%
Maximum output voltage5000mV

Other parameter:

ProjectParameter
Consumption current measuring range1 ~ 5000uA
Consumption current measuring resolution0.1uA
ResistanceACIR: 0-999mr
Protection timeOvercurrent protection time:0-999ms; Short circuit protection time:0-999us
1 channel signal voltage output:500~5000mV
AD/DAAD:16bit DA:16bit
Discharging modelCC
24 analog cellsInput/output:500~5000mV, voltage accuracy:±0.1%
Communication rate2channels SBS communication rate:10~100Kbps
OthersVoltage sample:0~5000mV accuracy:±0.1%
Protect functionOverall protection (including reverse connection protection, voltage lower protection, voltage upper protection, and current upper protection), CC charging protection (abnormal voltage trend protection, abnormal charging current fluctuation protection, abnormal voltage fluctuation protection), CC discharge protection (including Voltage trend abnormal protection, discharge current fluctuation abnormal protection, voltage fluctuation abnormal protection)
CommunicationInterface RS232/DB9 Communication rate interface:38400 All communication ports of the equipment are isolated, with lightning protection design
circuit structureModular structure, can be replaced and repaired in time with spare parts and spare parts.
Machine architectureSplit cabinet
Safety levelEN60950,GB4943
noiseAs per IEC62040-3, ≤70dBA
IP LevelIP20
ColorSubject to actual conditions
lightning protectionGB17626 level:II
CoolingForced air cooling, at least 20cm space between exit and entry
Start pulse voltageEquipment testing, the maximum allowable pulse voltage at the time of starting the execution process ≤ (set the number of test strings * set the single voltage)*110%, T≤500uS;
Start pulse currentFor equipment testing, the maximum allowable pulse current at the time of starting the overcurrent test process is less than or equal to the upper limit of the set overcurrent protection value*120%, T≤1mS
Wiring methodSpring crimping

Product Display

1-24S 50A Charge 120A Discharge BMS Tester for E-Bike Battery Pack Production Line
1-24S 50A Charge 120A Discharge BMS Tester for E-Bike Battery Pack Production Line
1-24S 50A Charge 120A Discharge BMS Tester for E-Bike Battery Pack Production Line

FAQ

Q1. What types of batteries can this BMS tester support?
The ACEY-BP24-50A120A BMS Tester supports BMS testing for lithium-ion, lithium iron phosphate (LiFePO4), and lithium cobalt oxide battery applications, subject to the compatible BMS specifications.
Q2. What protection functions can this BMS tester test?
The ACEY-BP24-50A120A BMS Tester can test overcharge protection, overcharge recovery, overdischarge protection, overdischarge recovery, charge and discharge overcurrent protection, short circuit protection, protection delay time, and balancing functions.
Q3. Can this BMS tester be used on a battery pack production line?
The ACEY-BP24-50A120A BMS Tester can be used for BMS protection board testing during lithium battery pack manufacturing and assembly. It supports programmable test cycles, RS232 computer communication, Excel data export, barcode-triggered testing, and an MES system interface to support production testing and data traceability.