2 Units ACEY-BS02 Insulation Pad Labeling Machine for Russian Energy Storage Battery Manufacturer

Project Overview

This case study presents a successful cooperation between ACEY and a Russian energy storage battery manufacturer. As the energy storage market grows rapidly, the customer needed to replace manual insulation pad attachment with an automated solution to keep pace with rising production volumes and stricter quality requirements.

To solve these problems, ACEY delivered 2 units of the ACEY-BS02 Labeling Machine, used for automatic insulation pad attachment on 32140 and 33140 cylindrical cells.

Customer Background

Challenges

• Efficiency limited by manual work: The customer previously attached insulation pads by hand. During batch production, output speed depended heavily on operator performance, making it difficult to raise overall productivity.
• Inconsistent pad positioning: Manual attachment led to differences in pad position from cell to cell, creating quality variation and rework.

Solution

ACEY supplied 2 units of the ACEY-BS02 Labeling Machine, giving the manufacturer a reliable automated solution for insulation pad attachment:

1. The machine attaches insulation pads automatically through automatic positioning, replacing manual work and improving both pad attachment efficiency and positional consistency.
2. Different cell specifications are supported through mold change, allowing the customer to adapt the machine for both 32140 and 33140 cells and switch flexibly according to production needs.

Project Results

The deployment delivered measurable improvements across efficiency, labor and quality consistency.

Automatic attachment reduced repetitive manual operations, making the process far better suited to large-scale energy storage battery production. With more uniform pad positioning, the customer also reduced variation caused by manual handling.

Customer Feedback

The customer reported that the ACEY-BS02 reduces repetitive manual operations during insulation pad attachment and makes batch production more efficient. They also noted that both 32140 and 33140 cells can be accommodated through mold change, making it convenient to switch between specifications based on production requirements.

Why It Matters

For energy storage battery manufacturers, efficiency and consistency are decisive factors for output and product quality. ACEY's automated labeling solution helps customers move insulation pad attachment from a labor-intensive manual process to a controllable, repeatable one, improving throughput while cutting repetitive work.