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Lithium Cell Grading Machine
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5V 100A 48CHS Regenerative Lithium Battery Cell Capacity Grading Testing Machine

5V 100A 48CHS Regenerative Lithium Battery Cell Capacity Grading Testing Machine

Brand Name: ACEY
Model Number: ACEY-BCT5100-48P
MOQ: 1 Set
Price: USD 6600~18800/Set
Payment Terms: T/T,PayPal,L/C,Western Union
Supply Ability: 200 Sets/Month
Detail Information
Place of Origin:
China
Certification:
CE
Warranty:
1 Year Warranty With Lifetime Support
After-sales Service:
24/7 Technical Support
Number Of Channels:
48 Channels
Voltage Measurement Range:
DC 0~5V
Voltage Accuracy:
±(0.5‰ Reading+0.5‰ Full Scale), Resolution 1mV
Current Range:
Charging & Discharging DC 100mA~100A
Current Accuracy:
±(0.5‰ Reading+0.5‰ Full Scale), Resolution 1mA
Compatible Battery:
Prismatic Cell
Packaging Details:
Plywood Case
Highlight:

5V 100A 48CHS battery grading machine

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regenerative lithium cell capacity tester

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48-channel lithium cell grading equipment

Product Description
Product Overview

The ACEY-BCT5100-48P prismatic lithium battery cell testing machine is a high-precision battery testing system featuring independent 2-channel programmable CC/CV sources and a four-wire interface for maximum accuracy. Controlled by an STM32 MCU, it offers a user-friendly graphical interface for real-time monitoring, data logging, and sorting, with a specialized FET-based design optimized for low-voltage discharge (e.g., LiFePO4). The system ensures high reliability through its modular architecture, power-off memory, and comprehensive abnormality protection, making it a robust and easy-to-maintain solution for professional battery capacity grading.

Equipment Workflow
  • The equipment is connected to and controlled by a computer to send instructions and collect data.
  • The keyboard allows manual operation of the equipment and displays parameters and status.
  • The constant current board is controlled by the CPU and provides constant current and constant voltage functions.
  • During battery charging, the bidirectional power supply converts AC power into 14V DC power, and battery charging control and detection are realized through the constant current board.
  • During battery discharging, the process is reversed: the battery voltage is first boosted to 15V through the constant current board, and then the DC power is converted into AC power through the bidirectional power supply and fed directly into the factory's AC distribution network, thereby realizing energy feedback from the battery discharge power.
Main Technical Parameters
Equipment Structure
Number of Device Channels The whole machine has 48 channels
Exterior Dimension Width 1009mm × Length 800mm × Height 1843mm
Chassis Color Standard gray black (customizable)
Fixture Form Power battery flat head clamp
Clamp Spacing 84mm
Channel Control Mode Each battery has a completely independent constant current constant voltage source, stable and without impact. Supports start, stop, pause, continue, and protection. Each channel has an independent constant voltage and constant current hardware control circuit. Each channel's charging current and discharge current accuracy can be automatically calibrated by software.
Working Power Supply Three-phase 5-wire system AC380V ± 10%, 50Hz
Power Factor ≥ 0.99
AC Current Distortion Rate ≤ 2%
Power Department Efficiency Index Charging ≥ 80%, discharging ≥ 75%
Working Power Consumption ≤ 29KW
Equipment Failure Rate < 1%
Working Environment Temperature -10~40°C, relative humidity 80%
Heat Dissipation Mode Natural air intake, upward exhaust
Smoke Alarm Optional
Power Component Protection Function 1. Grid voltage overrun protection
2. Power grid frequency overrun protection
Channel Parameters
Voltage Measurement Range DC 0~5V
Battery Voltage Range Charge DC 0~4.5V; Discharge DC 4.5~1.5V
Constant Voltage Range DC 2~4.5V
Voltage Accuracy ±(0.5‰ reading + 0.5‰ full scale)
Voltage Control Resolution 0.1mV
Voltage Sampling Resolution 0.1mV
Voltage Stability ≤ (± 1mV)
Current Range Charging DC 200mA ~ 100A; Discharging DC 200mA ~ 100A
Current Accuracy ±(0.5‰ reading + 0.5‰ full scale)
Current Control Resolution 1mA
Current Sampling Resolution 0.1mA
Current Stability ≤ (± 1mA)
Current Rise Time (90% Load) ≤ 50ms
Channel Startup Time (90% Load) ≤ 50ms
Software Functions
Control Mode Computer-controlled equipment operation, full cabinet control, with scanning system
Communication Mode RS485 serial port communication (baud rate 57600) / TCP communication
Process Settings Up to 32 steps and 256 cycles can be set
Charging Mode Constant current, constant voltage, constant current and constant voltage
Charging End Conditions Voltage, current, time, capacity, -△V
Discharge Mode Constant current, constant power, constant resistance
Product Display
ACEY-BCT5100-48P 48-channel regenerative lithium battery cell capacity grading testing machine, front view
Close-up view of the 48-channel battery testing machine fixture and channel layout
Frequently Asked Questions
Q1: What types of lithium battery cells can this 48-channel capacity testing machine test?

This machine is designed for prismatic lithium-ion battery cells, including LiFePO4 cells. It supports cell charging, discharging, capacity testing, and performance evaluation.

Q2: What are the benefits of the regenerative energy feedback system?

The regenerative system feeds energy generated during battery discharge back into the factory power grid. This helps reduce energy waste, lower electricity consumption, and improve overall testing efficiency.

Q3: Can each channel operate independently during battery capacity testing?

Yes. The machine features 48 independent channels, each with its own constant current and constant voltage control. Users can set different testing procedures and monitor charging and discharging data independently, making it suitable for battery manufacturers and large-scale cell testing applications.