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| Marchio: | ACEY |
| Numero di modello: | ACEY-APAL |
| MOQ: | 1 set |
| Prezzo: | USD 50000~400000/Set (negotiable) |
| Condizioni di pagamento: | T/T,PayPal,L/C,Western Union,MoneyGram |
| Capacità di approvvigionamento: | 200 insiemi/mese |
Fully Automatic Lithium-ion Battery Pack Assembly Line for Energy Storage System
Product Description
This assembly line is designed for the fully automated assembly of 100–314Ah prismatic lithium-ion battery packs for ESS, EV, communication base stations, UPS, and other applications. The line integrates key processes including cell sorting, OCV testing, NG discharge, module stacking and bundling, laser cleaning and welding, polarity detection, terminal addressing, EOL testing, and final pack assembly. It supports manual and automated operations such as loading, code scanning, labeling, module and pack handling, hoisting off the line, and reflow assembly via tooling trays. Full-process data collection is implemented at each station, with reserved interfaces for seamless MES system integration.
Assembly Process
Manual/robot loading→Cell code scanning→Automatic OCV sorting→Manual gluing→Module automatic stacking→Manual extrusion of steel strip→Polarity detection, terminal addressing→Laser cleaning→Manual installation of busbars→Automatic laser welding→EOL test→Module line transfer→Liquid cooling box gluing→Module into box→Module fixing→Wiring harness installation→BMS installation→Top cover installation→EOL test→Air tightness test→PACK lifting offline, etc.
Advantages
The main work station adopts automated processing, high efficiency and labor saving.
Compatible with (100Ah-314Ah) prismatic lithium battery
The MES system can upload data in real time to accurately trace each product.
Main Technical Specifications
| No. | Item | Specification | Remark |
| 1 | Production capacity | Cell efficiency: 8~12PPM | |
| 2 | Module efficiency: 27JPH | Manual efficiency needs to be confirmed. | |
| 3 | Pack efficiency: 6.3JPH | Manual efficiency needs to be confirmed. | |
| 4 | Totally power | ≤45KW | |
| 5 | Machine utilization rate | >95% | Troubleshooting caused by equipment, but regular maintenance of equipment, pre-production preparation, replacement of compatible fixtures and replacement of raw materials are not counted. |
| 6 | Line Yield Rate | Firstly≥99%;Secondly≥99.5% | Except for poor incoming materials |
| 7 | Dimension | L42698mm*W5414mm*H2660mm | Some tolerance and customization, subject to actual |
| 8 | MTBF | >12H,Any single failure for more than 10 minutes is considered interrupted | |
| 9 | Assembly line failure rate | ≤2%,Failure rate downtime/line availability, cumulative line operation; 30days downtime accumulation | |
| 10 | Warranty | One year(Supplier shall provide appropriate after-sales service for the equipment within the above period | Excluding wearing parts and consumables |
| 11 | Worker needed | Module section is expected to be 7 people, 1 mobile personnel | As per the working process |
| PACK section is expected 12 people, 1 mobile personnel | |||
| 12 | Environmental temperature | 5ºC-35ºC | Humidity:20%-90% |
| 13 | Air pressure | 0.5~0.6Mpa | |
| 14 | Power Supply Voltage | 220V-380V-50Hz | |
| 15 | Area Load Ratio | ≤500kg/M² | Equipment load-bearing, plant load-bearing ratio requirements≥750kg/M² |
| 16 | Grounding type | Directly grounded | |
| 17 | Installation Environment | Smooth, vibration and shock free |
Layout
Front View
Top View
Assembly Line Dimensions
Assembly Process Flow Chart
Product Display
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